Case Study
Image Sensor

Reverse Vending Machines
by TOMRA Systems

Application:Recycling
Company:TOMRA Systems ASA

  • Home
  • Case Study
  • Reverse Vending Machines by TOMRA Systems

Towards a circular economy

The importance of environmental protection and resource recycling is drawing attention again. The world is starting to move away from a linear economy, where resources are consumed and discarded, toward recycling in a circular economy, which best maintains the value of products, materials, and resources while minimizing resource consumption and waste generation. Today, plastics, often used in single-use products, pose serious problems: the greenhouse gases emitted during incineration, the marine pollution they cause, and the general depletion of petroleum-based raw materials.

Case Study

Background

TOMRA reverse vending machines

TOMRA Systems ASA (TOMRA) was founded in Norway in 1972 on an innovation involving the design, manufacture, and sale of reverse vending machines for the automated collection of used beverage containers for recycling. When used drink cans and glass/plastic bottles are placed in a reverse vending machine, they are instantly collected and sorted from other waste. This makes it possible to recycle the material into high-quality drink containers repeatedly without contamination by impurities from other types of waste. TOMRA calls it Clean Loop Recycling. As the number of containers collected through reverse vending machines increases, resource recycling will progress. This will in turn reduce the waste of global resources, the risk of marine pollution, and the volume of greenhouse gas emissions.

Figure of CLEAN LOOP RECYCLING

Challenges 

Need for improved cameras

TOMRA’s reverse vending machines automate a series of processes not only for identifying, sorting, and storing used beverage containers but also for granting privileges to end users. These machines are becoming more and more commonplace, especially in regions where there is a deposit return system that refunds money to users when they return their drinks containers for recycling.

In order to provide end users with a satisfactory error-free recycling experience without keeping them waiting, a large number and variety of containers must be identified at speeds as high as about 1 bottle a second, and the shapes and the barcodes must be read without error. That means built-in cameras are required to capture these objects at high speed not only in high resolution but also with less video noise.

Photo of Customers putting used bottles into TOMRA’s reverse vending machine

Photo: Customers putting used bottles into a reverse vending machine

Solution

Sony Semiconductor Solutions(SSS)’s proposal

SSS proposed the use of image sensors equipped with global shutter technology (Pregius) for the built-in cameras in TOMRA's reverse vending machines. This series of image sensors has a proven track record in various industrial applications, including high-speed manufacturing line control and quality inspection of precision equipment. They can capture fast-moving subjects without distortion, and with high resolution and low noise.

Movie:Global shutter image sensors in machine vision applications

Results

SSS's image sensors with global shutter technology (Pregius) are now used in the cameras in TOMRA’s Flow series of reverse vending machines, contributing to improved device functionality and performance. These cameras are able to read container barcodes from 360 degrees and can capture the contours of fast-moving bottles in high resolution – just two examples of device improvement which, in turn, has improved the processing speed and accuracy of the entire system. SSS's technology is contributing to TOMRA's commitment to Clean Loop Recycling.

Cycle of PET Bottle Recycling by TOMRA

Cycle of PET Bottle Recycling by TOMRA
Cycle of PET Bottle Recycling by TOMRA
reference image Zoom Expand icon

Why the image sensor with Pregius technology was selected

1) High-speed imaging capability, realizing a high-speed sorting process of used bottles
2) High-resolution picture quality, improving sorting result accuracy by identifying containers according to shape and material
3) Low noise characteristics which enable error-free barcode reading
4) Distortion-free images of high-speed moving bottles, realized by high-quality global shutter technology

A container being automatically sorted by image sensors with Pregius technology
Source: "Expert Line – customer case study(YouTube.com)", TOMRA , September 2024.
*You can watch the full video from here.

Related Products & Solutions

Product & Service Inquiries

Click here to request for a datasheet/quotation (RFQ)!

* This button will redirect you to the salesforce.com Co., Ltd. website,
which we have entrusted.

E-mail Newsletters

Find the latest information on our newsletter for industrial and security applications.